Overview

Description: Baker Manufacturing CompanyJob DescriptionJob Title: Senior Metallurgical EngineerDepartment: Operations - FoundryReports To: VP of OperationsFLSA Status: ExemptPosition SummaryBaker Manufacturing is seeking an experienced Senior Metallurgical Engineer to provide technical leadership for our gray and ductile iron green sand foundry. This position combines metallurgical expertise with significant manufacturing process engineering responsibilities to improve foundry performance, optimize manufacturing processes, enhance product quality, and support continuous improvement initiatives.Working closely with Operations, Engineering, Quality, Maintenance, and Production teams, this individual will lead efforts to improve manufacturing processes, reduce variation, optimize casting performance, solve complex technical challenges, and drive operational excellence throughout the foundry.We recognize that many exceptional foundry professionals have developed their expertise through years of hands-on experience. A bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field is preferred; however, equivalent foundry experience and demonstrated metallurgical expertise may be considered in place of a formal engineering degree.QualificationsQualified candidates will possess: Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field, or equivalent foundry experience. Minimum of three (3) years of experience in a gray and/or ductile iron green sand foundry. Strong knowledge of metallurgy, melt practices, iron chemistry, foundry operations, and manufacturing process improvement. Experience with green sand testing, process control, and metallurgical analysis. Knowledge of laboratory testing including spectrometer analysis, microstructure evaluation, hardness testing, and mechanical testing. Experience analyzing casting defects and implementing root cause analysis and corrective actions. Experience supporting manufacturing quality systems and continuous improvement initiatives. Strong analytical, troubleshooting, and data analysis skills. Excellent verbal and written communication skills. Ability to lead, coach, and develop technical personnel. Working knowledge of ISO 9001 quality systems is preferred.Essential Responsibilities Provide technical leadership for gray and ductile iron melt chemistry, metallurgical properties, and manufacturing processes throughout the foundry. Lead manufacturing process improvement initiatives to optimize casting quality, improve productivity, reduce scrap, minimize manufacturing variation, and improve operational efficiency. Monitor and improve green sand systems and overall foundry process performance. Analyze casting defects, determine root causes, and implement sustainable corrective actions. Identify, lead, and implement continuous improvement projects focused on quality, productivity, cost reduction, efficiency, and process optimization. Monitor production data, manufacturing trends, and quality metrics to identify opportunities for improvement. Maintain chemical and mechanical certification programs. Support pattern layouts, tooling improvements, and process development for new and existing products. Update manufacturing routings, bills of material, and process documentation to reflect process improvements. Develop, maintain, and improve standard operating procedures and work instructions. Evaluate and implement new technologies related to foundry process control, metallurgy, and manufacturing improvements. Partner closely with Operations, Engineering, Maintenance, Production, and Quality teams to resolve technical manufacturing issues and improve plant performance. Supervise, coach, train, and develop Foundry Laboratory Technicians, including scheduling, performance management, and daily technical support. Provide metallurgical and technical train